Case Study | Lubricant | Livestock Feed Manufacturer Enjoys Significant Savings on Breakdowns and Downtimes with Lubrication

A leading producer of livestock feed in Southeast Asia experienced frequent machine breakdowns and expensive parts replacements due to wear and tear on their palletizers, press rolls, and boilers. These problems resulted in considerable downtime and reduced profitability.

Since adopting NCH Premalube Black in 2015, the company has realized substantial cost savings. This change has notably decreased downtime, labor costs, and production delays, while improving asset reliability and removing the need for specialized repair services.

 

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A railway parts manufacturing company previously endured a lengthy process to clean grease stains from railway unit brakes. This involved soaking the brakes in an organic solvent for a day, manually scraping off the grease, and then washing them in an automatic machine, totaling 2-3 days.The company faced challenges in effectively cleaning automotive parts at its distribution point, crucial for maintaining the integrity of its automatic multi-line lubrication systems. Previous methods using a local degreaser for manual cleaning were labor-intensive, time-consuming, and inadequate for removing fine particles.

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A power plant supplies electricity to various locations but had not previously implemented a treatment program for its cooling tower. The softener control was inadequate, leading to total hardness levels of 40-50 ppm. Additionally, vacuum pressure exceeded -0.8 kg/cm² due to scale buildup on the condenser tubes, resulting in issues with heat transfer and steam condensation.

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