Limited Diesel Quality Control: The Cost to Your Business

Diesel fuel is an integral resource for businesses, accounting for a large proportion of operational costs. The introduction of EN590 diesel fuel standards mandating lowered sulfur content (below 10 ppm) in ULSD fuels, however, has resulted in uncontrolled increases in costs for many businesses. 

By stripping diesel fuels of natural additives and lubricating properties, diesel-fuelled engines and machinery are exposed to an increased risk of fuel injector failure from mechanical and chemical wear. Many businesses lack the awareness of how to control diesel fuel costs and where problems arise in fuel consumption, with limited choices available to control diesel quality.

Our fuel quality assurance program and diesel treatment additives give you the control to lower costs for your business.

Book a free consultation with our experts today.

How Lowered Sulfur Content Costs You:

  • Lowered fuel economy
  • Excessive stack emissions
  • Increased engine repair costs
  • Increased downtime
  • Lowered engine reliability

Mechanical Wear

The removal of sulfur can often cause the fuel to become very dry. This removal can result in up to 5 times more scuffing wear in fuel injection systems.

Chemical Wear

The fuel treatment process used to remove sulfur (the hydro-treating process) also removes natural corrosion inhibitors in diesel fuel. This process causes the fuel to become corrosive.

Take control of your diesel fuel quality and costs with NCH.

NCH Diesel Fuel Treatment & Quality Assurance Program

NCH’s fuel quality assurance program has been developed to provide easy-to-understand, effective solutions to improve your diesel fuel quality. 

By combining expert laboratory fuel testing, a 5 step treatment and maintenance program, and innovative fuel treatment products, we solve diesel fuel quality challenges to save your business money.

Our customers benefit from improved condition monitoring of diesel fuel and storage tanks, enabling fuel treatment that assures your equipment performs with the highest reliability and longevity.

Our diesel fuel treatment process:

  • Step 1: Installation of our patent pending Solar Direct Inject Pump.
  • Step 2: Accurately and automatically treat every liter of fuel at each delivery.
  • Step 3: Quarterly diesel fuel testing to monitor results.
  • Step 4: Sterilize fuel systems using our diesel fuel biocide as needed.
  • Step 5: Monthly service on your Solar Pump to check fluid levels and provide a consultation on fuel analysis.

Optimize your diesel fuel quality and usage with NCH;

book a free consultation to discover how we can help.

Our Fuel Treatment Products

At NCH we manufacture a range of diesel fuel treatment solutions to maximize the performance of your vehicles, equipment, and machinery. From fuel conditioners and improvers to engine cleaners and biocides, explore our range of fuel treatment solutions for diesel fuels.

LAD-150 Fuel Biocide & Preservative

LAD-150 is a fuel biocide, fungicide, and preservative designed for on-road, off-road, stationary, and marine equipment. This fuel quality solution quickly eliminates bacteria and fungus from fuel systems and storage tanks – and contains no sulfur.

Find out more about our LAD-150 Fuel treatment here.

Diesel-Mate All Seasons Diesel Fuel Improver

Diesel-Mate is a year-round diesel fuel conditioner designed to improve the performance of on-road, off-road, marine diesel fuel, and biodiesel. The fuel quality improver works hard to enhance engine performance, lengthens equipment life, and reduces emissions.

Find out more about our Diesel-Mate All Seasons treatment here.

Global Solar Direct-Inject System

NCH’s Global Solar Direct-Inject System fuel treatment is a solar powered diesel fuel improver injector that is precise and features automated injection for diesel fuel storage tanks. Direct-Inject’s proprietary system offers reliable, solar powered diesel fuel improver injection, and is designed specifically for use with NCH Lubricants’ Products Diesel-Mate All Seasons & DZL Clean.

Find out more about our Global Solar Direct-Inject System here.

Arctic Diesel-Mate

NCH’s Arctic Diesel-Mate fuel treatment is a full package winter diesel fuel improver. This NCH winter diesel fuel additive is designed to improve on-road, off-road, marine diesel fuel, and biodiesel performance. This fuel enhancer is built to upgrade engine performance, lengthen equipment life, and reduce emissions- and contains no sulfur.

Find out more about our Arctic Diesel-Mate solution here.

DPF Protect

NCH’s DPF Protect is a Diesel Particulate Filter Cleaner that increases the service life of the DPF while cleaning and regenerating. A cleaner DPF will lead to improved power/torque, lowered risks of fuel blow by, better system pressure and reduced fuel consumption.

Find out more about our DPF Protect fuel treatment here.

Fire-Up!

Our Fire-Up Diesel Fuel Cold Flow Improver is an extreme cold weather diesel fuel conditioner designed to improve cold flow performance of on-road, off-road, and marine diesel fuel. This NCH fuel treatment improves engine performance in cold weather by extending engine life and reducing fuel consumption- and contains no sulfur.

Find out more about our Fire-Up! fuel solution here.

DZL Clean

Our DZL Clean Diesel Engine Cleaner is a single application diesel fuel conditioner designed to improve the performance of onroad, off-road and marine diesel fuel. NCH’s DZL Clean fuel treatment improves engine performance, lengthens equipment life and reduces emissions- and contains no sulfur.

Find out more about our Dzl Clean fuel treatment here.

Why You Need NCH Diesel Fuel Treatment & Fuel Quality Assurance Program

Without regular treatment, diesel fuels can present a range of issues that cause unnecessary downtime, increased costs, and energy consumption for your business.

Our fuel quality assurance program and treatment products for diesel fuels help to protect against issues before they arise.

Diesel Quality Issues We Solve:

Discover how the quality of diesel can affect the performance and reliability of diesel engines:

Contaminants

Contaminants Form Deposits

Modern diesel fuels contain high levels of contaminants that contribute to air pollution and can clog injectors. Our fuel treatment solutions are designed to reduce emissions of diesel engines.

Biodiesel

Biodiesel contains glycerides which naturally become thick at low temperatures and can cause filter plugging and starting problems. At NCH, we offer a range of fuel treatment products designed to lower the pour point of biodiesel to ensure consistent performance in cold temperatures and climates.

Carboxylate Deposits

Waxy soaps in ULSD fuel can clog high-pressure common rail injectors in newer engines.

Wax

Wax can be found in diesel fuel and gels at low temperatures. The wax can cause filter plugging and starting problems. Our fuel treatment solutions work to prevent the crystallization of wax and disperse crystals evenly through fuel to prevent blockages.

Acids

Some contaminants in diesel fuel form acids in the combustion process. Acids forming can result in ring deterioration, corrosive wear, loss of compression, and blow-by. Our corrosion inhibitors help to neutralize acidic compounds to inhibit corrosion in fuel systems and engine components to extend component longevity.

Water Contamination and Biological Growth

Water

Natural moisture, such as rainwater, condensation, and seepage cause water contamination in fuel.

Water causes:

  • Clogged filters
  • Rust
  • Corrosion
  • Poor combustion
  • Fuel line freeze-ups
  • Bacterial growth
  • Fungal growth

Biological Growth

Fungus and bacteria enter fuel through air vents or water contamination, and biodiesel is particularly susceptible to biological growth.

Biological growth causes:

  • Formation of corrosive acids (which can cause worn injectors and leaking storage tanks)
  • Slime formation
  • Bacteria feces (which clog filters and injector tips)

Storage Stability

According to studies, after 28 days of storage, diesel fuel degrades as much as 26%.

Oxidation

Diesel darkens as it degrades, and develops sediment and sludge. This development leads to starting problems, plugged filters, poor engine performance, reduced engine life and lower fuel economy.

Biodiesel

Biodiesel presents many problems, but one of the major problems is its poor oxidation resistance, microbial growth and susceptibility to water degradation, resulting in limited storage stability.

Contaminants, Light and Heat

The below factors all influence the speed of diesel fuel degradation:

  • Corrosion
  • Sunlight
  • Water
  • Microbial growth
  • High temperatures

Exhaust Emissions

New engine technology has been developed to meet the reduced EURO emission standards, and meeting reduced Sticking HPCR Fuel Injectors

To help reduce emissions and to produce a complete fuel burn, new high-pressure common rail injectors work at 1,800 bars and inject up to 3 times per stroke. Even microscopic deposits from poor fuel quality on HPCR injectors will reduce engine efficiency.

Clogged EGR Valves

EGR valves re-circulate up to 80% of exhaust back into the combustion chamber to burn:

  • Unburned fuel
  • Hydrocarbons
  • Residual nitrous oxide

Poor fuel quality clogs EGR valves with soot, and the result is:

  • Over boosting turbochargers
  • High coolant temperatures
  • Poor engine efficiency

At NCH, we believe that the best solution to enhanced diesel engine performance is to consistently improve fuel quality.

Book a free consultation to discover how we can improve the quality and performance of your diesel fuel.

Contact NCH Asia Pacific today to learn more about how we can support your business with our Diesel Fuel Treatment & Our Fuel Quality Assurance Program solutions.

Case Study
Lubrication

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