Hot Water Systems
Hot water closed loop systems are primarily heated by high efficiency boilers with aluminum heat exchangers. Aluminum heat exchangers, however, cannot tolerate high pH levels that are created from regular closed loop treatment products.
As a result, special corrosion inhibitors must be used to protect and reduce risk of corrosion for both the heat exchangers and metal system components. At NCH, we develop and supply tailored inhibitor products for hot water system treatment to ensure extended component longevity.
Leaking hot water systems increase risk of oxygen pitting corrosion, resulting from ingress of fresh, oxygen containing, water. NCH provides innovative solutions to treat and mitigate oxygen presence in hot water systems that can lead to rapid system damage before leaks are fixed.
Chilled Water Systems
Chilled water systems require treatment to prevent corrosion of the metals within the system. As part of effective water treatment solutions, closed loop inhibitors must provide good protection for steel, copper, and any metallic alloys that are in the system. Without appropriate treatment, further corrosion can occur with copper ions resulting in galvanic corrosion of steel components. Our treatment solutions minimize component corrosion to extend chilled water system longevity and reduce frequency of repairs.
Tempered Water Systems
Tempered water systems in heat pumps can experience similar issues to heated and chilled water systems, with heat exchangers and piping exposed to risk of corrosion depending on whether the systems are in heating or cooling mode. Our water treatment solutions maximize efficiency and longevity of tempered/heat pump closed water loops.
Process Water Open and Closed Systems
Process water open and closed systems often have the same treatment requirements and potential problems as chilled and hot water systems.
Some process water systems have small cooling water channels, meaning filtration becomes critical to performance. Point-of-use filters on incoming cooling water to each machine in addition to system-wide side stream filters are often required to maintain the suspended solids at an acceptable level in the cooling water. These systems often have dead legs causing significant problems.
Glycol Solutions
Glycol solutions are frequently used to fill closed loop systems. Uninhibited glycol is extremely corrosive, however, to system metals. As a result, glycol fluids must be inhibited with appropriate corrosion inhibitors to limit and mitigate system component damage.
NCH Asia Pacific recommends that only inhibited glycol fluids be used in these systems. Trying to treat uninhibited glycol with conventional closed loop inhibitors will not provide adequate protection from corrosion in these systems.
The glycol must be maintained at the appropriate level (usually 25-30% of the fluid) to provide adequate protection from corrosion and freezing. Special glycol feeders must be used to add fluid to the system when needed. Low glycol levels can allow microbiological growth and corrosion that can quickly cause damage to the system.
To discuss your water treatment solutions for closed water loops, contact our expert team for industry-leading advice.